Archive for December, 2024

AWL and Teconnex Ltd collaboration for corrosion conditioning band clamps

We are pleased to be working with Teconnex Ltd for corrosion conditioning to confirm the quality of their stainless-steel band clamps in terms of stress-corrosion cracking (SCC) resistance at critical areas such as welds and nut/bolt assembly arrangements.

Although high quality stainless steels like 304 and 316 are excellent material choices for any fabrication where corrosion may be a concern, poor welding control parameters in terms of heat input may compromise corrosion resistance locally at those areas.

Too much heat applied to a spot or weld bead using high grade stainless steels may ensure good penetration but can also provide a risk of chromium carbide migration to the grain boundaries causing lower corrosion and strength properties at those areas. Risk of SCC also can occur by the same mechanism if too much heat is generated during stainless steel bolt machining at the bolt head radius and at the ‘V’ troughs of the threads.

When stress and corrosion are combined within any assembly, the risk for failure from low cycle SCC by fatigue is greatly increased. This failure mode is more common when welding 304 grade stainless steels as the carbon/chromium ratio content is higher than 316 or 316L grade alloys.

After half a century of dedication to designing and manufacturing stainless steel clamps, Teconnex are global leaders in all clamp design and manufacturing projects and have demonstrated due diligence here by suppling samples for corrosion conditioning in a pre-stressed condition prior to strength testing by a third party as a part of their routine quality control.

 

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BS EN ISO 12402-7 Accelerated Weathering at AWL

AWL are pleased to be helping a number of clients with clause 4.1.6.4 of BS EN ISO 12402-7:2020. This clause requires accelerated weathering conditioning to an energy absorption at the sample surface of 500kJ/m2 using daylight filtered xenon arc exposures.

Typical samples are life nets, life jacket fabrics, zippers, marine webbing, stitching threads, ropes and associated polymeric loops and brackets. The exposure profile is multi-cyclic consisting of light and dark periods with controlled humidity and long segments of water spraying and drying in the light and dark phases.

BS EN ISO 12402-7:2020 stipulates the detailed safety requirements for life-saving personal flotation systems and devices. It covers a wide range of materials and components ensuring that each element of the flotation device is scrutinised for safety, durability and effectiveness with low risk of failure.

The standard is often chosen in conjunction with BS EN ISO 9227 where exposures to salt laden atmospheres may be required to confirm corrosion durability to ensure safety. Typical examples are suspected low-grade stainless-steel loops, brackets and fixings (nuts, bolts, washers’ screws etc..).

Material conformance to both of these standards are used by due-diligent manufacturers and regulatory bodies who are committed to maintaining the highest standards for water safety equipment both on and offshore.

 

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VDA Corrosion Conditioning at AWL for Brunel University

We are pleased to be helping Brunel University Technology Centre (Constellium) by corrosion conditioning various adhesives and high strength crushable aluminium alloys using one of the many VDA cyclic corrosion tests available at AWL.

Constellium’s University Technology Centre (UTC), located at Brunel University London, is a centre of excellence for the design, development, and prototyping of aluminium extrusions and automotive components such as Crash Management Systems, body structure components, and battery enclosures for electric vehicles.

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AWL and Jepson & Co Collaboration for further BSAU145e testing

Again, we are pleased to be helping Jepson & Co confirm BSAU145e:2018 conformance for a range of Aluminium backed number plate constructions.

BSAU145e:2018 is one of the strictest quality compliance standards in Europe and it’s all about lasting quality and effective ANPR capture.

It is estimated that more than 1 million number plates are misread every day due to the large number of non-conforming plates still out there, and since Sept 2021 it is illegal to be non-compliment.

Extensive testing using facilities at AWL and LUX-TSI ensures Jepson & Co number plates and plate components are compliant, including the new highly specific and scientific tests for abrasion and contrast ratio for the character and reflective.

Jepson & Co are the oldest number plate manufacturer in the UK, established in 1894, and still remain a family-run business serving customers across the UK and Europe.

number plate testing

 

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